The soap industry is considered one of the most important industries.
It is one of the most widely used cleaning products. It is indispensable
for any home. Many soap forms have been invented in recent years. It is
made of soap for children in different shapes and smells. The soap is
used for washing hands, There are also famous brands of soap in the
world and more than a local company manufactured for him, as a result of
the demand for permanent and increasing on the soap and it is an
indispensable products so can work the soap industry project, which
makes a big profit if implemented E. Correctly Here are the details of the soap production line.
Soap production line:
Stages of soap production and manufacture:
The soap industry goes through several stages:
1- Heating stage:
In which two materials are mixed to make the soap at a certain
temperature and the first material of different oils and the second
substance consists of caustic soda and water.
2- Coagulation stage:
In which certain chemical reactions occur between substances that have been mixed to produce soap.
3 - molding phase:
At this stage, the soap is processed in a liquid state and poured into certain molds until it is dried.
4. Maturity stage:
At this stage the maturity of the soap is completed and dried with the
passage of six to eight weeks and after the completion of this stage are
put various additives on the soap of perfumes and colors and
moisturizing materials for the skin.
Parts of soap production line:
- Mixer machine.
- 3-cylinder milling machine.
- Extrusion Machine.
- Cutting machine.
- Conveyor belts.
- Pump pump.
- water pump.
Technical specifications in soap production line:
1. Mixer machine:
It is made of carbon steel and is mixed with small pieces of soap (gospel of soap) with any other additives.
- The capacity of the machine is estimated at 100 kg per time.
- Mixing time takes from 5 to 10 minutes.
- The arm is semi-spiral.
- Up to 32 rpm.
- The engine capacity is 5.5 kW.
- Approximate dimensions of machine 2250 * 810 * 1450 mm.
- The approximate weight of the machine is 500 kg.
2- Three-cylinder grinding machine:
The cylinders are made of high quality materials and have a water
circuit that cools the machine. The cylinders are placed horizontally,
grinding the material twice at different speeds and softening the
granules from 3 to 18 micrometers.
- The dimensions of the cylinders are 780 * 550 mm.
- The ratio of the cylinder speed is 9: 3: 1.
- The engine capacity is 10.5 kW.
- Approximate dimensions of machine 1950 * 1500 * 1350 mm.
- Approximate weight of machine 2700 kg.
3- Extrusion Machine:
This machine works on kneading, softening and compressing soap constituents.
- Their heaters have a temperature control system.
- It has a water cooling feature.
- The production capacity of the machine is estimated at 800 to 1000 kg per hour.
- The snail diameter is 400 mm.
- The upper helix speed is 15.
- The lower helix speed is 8 to 16.
- The machine's upper engine capacity is 11.5 kW.
- The machine's lower engine capacity is 9.5 kW.
- Approximate dimensions of machine 3780 * 1060 * 2300 mm.
- Approximate weight of machine 3200 kg.
4. Cutting machine:
Used to cut the soap into pieces of different sizes according to need and also print inscriptions on these pieces.
- Approximate dimensions of the machine 800 * 400 * 800 mm.
- The approximate weight of the machine is 50 kg.
5- Conveyor belts:
It works to transport soap materials between parts of the production
line. These belts are made of materials suitable for use with
foodstuffs.
- The electrical capacity of each conveyor is 1.5 kW.
- It has a control panel.
- The approximate dimensions are 700 * 550 * 1540 mm.
- The approximate weight of the machine is 50 kg.
6 - pump vacuum:
Works to pull air out of the soap components to prevent it from cracking.
- It has a power capacity of 2.35 kW.
7- Water pump:
It is used for cooling in extrusion machine.
- It has a power capacity of 1.5 kW.
How to market soap:
The soap production line is marketed in several ways including:
- Print advertising and publicity for the project and distribute it to soap dealers.
- Marketing through the Department of Parents and Knowledge.
- The project can be marketed through social networking sites.
- By announcing the project in a famous commercial newspaper.
- You can communicate with the owners of grocery stores and supermarkets to supply quantities of soap to them.
- The outlet work for selling soap is close to the production line.
